Instrument Repair Program
Emmat Carefully test instrumentation and inspect them ,we make clinical and engineering descisions as to the repair required i.e. sharpening, re- tipping or replacement components, re insulating & this reinsulation is involved, instruments are stripped cleaned and Coated with the appropriate insulation required for the level of Diathermy use demanded of the Instrument with the insulation capable of re-autoclavability along with durability and correct electrical impedence.
We always check box joints & Jaws for cracking /corrosion/Re shoeing and any out of alignment or twisting of joints etc.
Ronguers:
We check for cracked or broken springs, making sure the cutting edge is fitting up to the fixed shoe. The cutting edge has to fit this shoe for the punch to cut evenly. Every time these instruments are sharpened, they lose a little life. It is important to recognize when the punches cannot be repaired for repair sake. Or when the functionality is impeded by incorrect jaw alignment, this prevents cutting efficency.
Scissors:
We check for cracks on both sides of the screw area and along the blades, tungsten carbide inserts. Check for cracked or loose seating. Check for corrosion. Also checking blades of continually sharpened scissors as it is important to make sure they are not beyond repair.
Osteotomes , Gouges ,Chisels:
Customers need to be aware that only the cutting proportion of the instrument ie are designed so only about 3/4" is hardened steel. The rest of the shaft is of a more malleable material, but every time they are sharpened, they lose some of that Hard edge.
General forceps with box joints
We look for cracks in the lock and finger rings and for cracked, extremely bowed or metal stressed jaws. Check for severely worn or broken teeth of ratchet locks. All instruments must run smoothly. We make sure the handles are straight and ratchets lock and align properly. The jaws should be aligned so the teeth mesh together with no side kicking or overlapping. Forcep tips must meet and close completely without sticking. Hold the instrument up to the light to make sure all jaws and teeth close properly. There should be no light showing between the jaws.
Needle holders:
We most commonly check for Needle strain "Gaping "which places excessive ware on the Tungsten Carbide jaws and, once strained can become difficult to reshape.
Proper Care and Handling
If properly cared for, the average life expectancy of an instrument is approximately 5 years. Proper Handling of instruments during and after surgery can help prevent damage.
Always read and follow the manufacturer guidelines for instruments when purchased.
Conclusion
Hospitals spend a great amount of money on Surgical Instruments. Therefore choose an Instrument Company who understands your needs.
EMMAT MEDICAL Ltd integrity is of a company that when advising that an Instrument which is beyond repair, the judgement is based on sound engineering and clinical experience , and not solely motivated by financial means.